Power Cord Comprehensive Tester

RH-103 Power Cord Comprehensive Tester (Cord Sets Comprehensive Tester，Power Plug Integrated Tester, Multiple Socket-outlet Tester) is designed and manufactured in compliance with IEC/EN60884-1, 60320-1, 60799, EN50075, DIN VDE 0620-1, 0625-1, BS 1363-1, 546, 4573, 4491-1, SEV 1011, SEV 6533, 6534, SI 32, CEI 23-50，UL498, UL817, CSA C22.2， GB1002, 2099.1, 17465.1, 15934, JIS C8303, 8306, CNS 10917-2, IS 1293, KS C8305, TIS 166-2549, GOST R51322.1, MS 589, SS145/A, 472, SB107-2-D1 , CS 0017, NBR 14136, 6147, AS/NZS 3112, 3109.1, IRAM 2063, 2073, SABS 164-1, 60799, etc. And suitable for electrical testing items of power cord with connector and without connector, 2 core wire and 3 core wire and so on.

This type can test cord sets or with two-headed (Plug + Connector), and the test socket according to need to be replaced. When ordering please explain the plug or connector or socket type.

Function & Characteristics

Test item

This tester is suitable for electrical Test items of cord sets and power cord with or without connector (2, 3 core wires), such as Polarity, Continuity, Insulating Resistance, Interpolar Hi-pot, Skin Hi-pot, etc.

DC voltage

DC500V

Insulation resistance

5MΩ, 100MΩ Have overload alarm function.

Transformer capacity

500VA

(mA)

Leakage current

0~20mA Continuously adjustable, digital display, accuracy ±5%, The special circuit design to minimize the machine internal leakage and improve test accuracy.

Interpolar Hi-pot

0～6.0KVAC, Digital display, accuracy ±5%, Ultrahigh Hi-Pot settings (Exposed copper test is more reliable).

Skin Hi-pot

0～6.0KVAC, Digital display, accuracy ±5%, Ultrahigh Hi-Pot settings (Exposed copper test is more reliable).

Hi-pot test time

0～99.99S~99.99H

Current withstand test

Non-constant current source, for current withstand test only.

Control mode

PLC+ Manual Settings (display in English).

Testing Station

The test socket for plugs and sockets (connector): Each a station.

According to product type’s modular design convenient change, all test sockets for special design, wear-resistant and long service life.

Cutting knife

Pneumatic-mode of defective products automatic cutting device, optional.

Test parameter lock-up

optional.

Other function

Have bad occurred point’s intelligent prompt functions.

Strong anti-jamming ability test circuits, test more reliable.

Power voltage

220VAC±5%/50HZ/5A

Air pressure

4kgf~6kgf/cm³,air supply stability without inpurities,the machine factory  with air pressure air generating equipment

Technical Specification

Main Technical Data

Describe

This is the general version of specification, the various models differ slightly.

Input Power

220VAC±10%，50Hz/60Hz, 5A

Air pressure

4kgf~6kgf/cm³

Master control system

（According to types）。

PLC and the man-machine dialogue touch screen microcomputer control.

Test the power cord types

Can test with/without polarity plugs and connectors (1 P, 1 P + 1 P (1S

or 1C), 1P + N P), Can also defer to the customer request design.

Test Items

Polarity & Continuity test, Insulation Resistance, Interpolar Hi-pot & Skin Hi-pot, Leakage Current, Relative Length (Grounding Resistance and so on can be customizable).

Test modes

The pedals switch control or insert the test sample for automatic test.

Test sequence

Polarity, Continuity (open and short circuit),Insulation Resistance, Interpolar Hi-pot & Skin Hi-pot.

Continuity &

Polarity test

Test principle

1、Inductive test wire length≥10pF

2、Loop modes: polarity click give out sound and light signals instructions, dislocation has audio and light alarm prompt, need to press the reset button to stop.

Test result modes

1、Continuity is NG, indicator can't achieve qualified point, give out sound and light alarm.

2、The other is NG, automatic locking and has sound and light alarm prompt, need to manually reset button.

3、Qualified products and unqualified automatically counting, passed automatic unlocking push out and print qualified marks.

Hi-pot Test

Interpolar Hi-pot

0～6KV Continuous adjustable (According to types).

Interpolar Hi-pot

leakage current

According to the modes choose 0.5, 1.0, 2.0, 3.0, 5.0mA or 0.5～20mA (According to types) continuous adjustable.

Skin Hi-pot

0～6KV Continuous adjustable (According to type).

Skin Hi-pot

 leakage current

According to the modes choose 0.5, 1.0, 2.0, 3.0, 5.0mA or 0.5～20mA (According to types) continuous adjustable.

Rated power

500～750VA (According to types).

Waveform

50/60Hz，AC sine wave.

Voltage calibration

±5%

Switch

Zero-level conversion

Test time

Digital display, preset modes, inside and outside Hi-pot can be arbitrarily set.

Hi-pot pressure indicator

Proportion

1:50

Class

1.5 Class

Judgment precision

±3% Present setting values.

Hi-pot

fail judgment

Judging

Measured value larger than the basic value;

The cut-off output voltage and give out the fail signal.

Leakage current value

According to the modes choose 0.5, 1.0, 2.0, 3.0, 5.0mA or 0.5～20mA (According to types) continuous adjustable.

Judgment precision

±3% Present setting values.

Calibration

Pure resistance loading series connection RMS, true value table test.

Insulation resistance

Output voltage

500V DC

Voltage calibration

±5%

Reference value setting

5 MΩ/100MΩ，Customizable.

Judging

Measured value smaller than the basic value and give out the fail signal.

Judgment precision

±5%

Indicator

（0～100 MΩ）±5%

Measurement range

0～∞

Insulation testing body

Conductive sponge.

Relative length

Wire sensitivity

Inductive test wire length≥10pF.

Thimble

Test qualified marks

Has ordinary push out and heats up push out two modes,

the temperature can be set, print a test qualified marks.

Tally function

Automatic counter

Qualified products and unqualified automatically counting.

 Safety protection

Electric shock protection

The earth grounding protection, safeguards the personal safety，

The machine has installed, only need grounding.

Size

Machine size

According to types.

Other

Special requirements

or Optional

1、Can be install unqualified automatic destroying cutting knife.2、 According to demand choose a variety of plug and connector test special socket。3、Other functions can be custom installed.